Prototype construction

[vc_row equal_height=”yes” css=”.vc_custom_1695710025866{background: #007252 url(https://www.wtz.de/wp-content/uploads/2018/12/musterbau-kopfbild.jpg?id=1994) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}” el_class=”wtz-banner-gradiented”][vc_column width=”2/3″][vc_column_text el_class=”wtz-banner-text wtz_teaser”]WE HAVE EXTENSIVE
KNOW-HOW IN PROTOTYPE CONSTRUCTION[/vc_column_text][/vc_column][vc_column width=”1/3″][/vc_column][/vc_row][vc_row el_class=”wtz_row_indent_top”][vc_column][vc_custom_heading text=”PROTOTYPE CONSTRUCTION” font_container=”tag:h1|text_align:left|color:%23007252″ use_theme_fonts=”yes” el_class=”wtz_title wtz_head”][vc_column_text el_class=”wtz-content”]WTZ Motorentechnik GmbH develops and manufactures high-quality components, assemblies and machine construction devices for engines, devices and testing equipment. One focus is on the implementation of product-related development tasks.

WTZ Motorentechnik GmbH lives by tradition high performance, unrestricted customer orientation and uncompromising adherence to delivery dates. We have experience in mechanical production of samples, prototypes and small series, construction of special machines and accessories. In addition, with our experienced and qualified employees, we have extensive materials, development and production know-how.[/vc_column_text][/vc_column][/vc_row][vc_row equal_height=”yes” el_class=”wtzhalb”][vc_column width=”1/2″ el_class=”wtzhalb_text_links”][vc_custom_heading text=”OUR STRENGTHS” font_container=”tag:h2|text_align:left|color:%23007252″ use_theme_fonts=”yes” el_class=”wtz_title wtz_head”][vc_custom_heading text=”WE…” font_container=”tag:h3|font_size:22|text_align:left|color:%23007252″ use_theme_fonts=”yes”][vc_column_text el_class=”wtz_list_green”]

realize samples, prototypes and small series quickly, reliably and cost-effectively
show you innovative and individual solutions for your needs
Are experienced, powerful and flexible to meet your requirements
have a sound and broad knowledge of materials science, coupled with many years of practical experience

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Production of components for single and multi-cylinder engines
Creation of functional prototypes and functional samples
Development and construction of jigs and test equipment
Modification of existing series parts
Creation of test specimens for material samples
Production of small series

[/vc_column_text][/vc_column][/vc_row][vc_row equal_height=”yes” el_class=”wtzhalb mobile-flex-column-reverse”][vc_column width=”1/2″ el_class=”wtzhalb_text_links”][vc_custom_heading text=”OUR PORTFOLIO” font_container=”tag:h2|text_align:left|color:%23007252″ use_theme_fonts=”yes” el_class=”wtz_title wtz_head”][vc_custom_heading text=”Test bench pallets for passenger car, commercial vehicle and large engines” font_container=”tag:h3|font_size:22|text_align:left|color:%23007252″ use_theme_fonts=”yes”][vc_column_text el_class=”wtz_list_green”]

Special motor pallets are used to enable a high degree of flexibility during tests on the test bench
the motor is mounted on a pallet away from the test bench
This shortens set-up times and thus increases the efficiency of data determination
In addition to car engine pallets, WTZ Roßlau also offers engine pallets for commercial vehicles and large engines

[/vc_column_text][/vc_column][vc_column width=”1/2″ el_class=”wtzhalb_bild” css=”.vc_custom_1585035118859{background-image: url(https://www.wtz.de/wp-content/uploads/2020/03/palettensystem-grossmotoren-kachel-2.jpg?id=3711) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}”][/vc_column][/vc_row][vc_row el_class=”wtz-mobile-hidden”][vc_column][vc_empty_space height=”70px” el_class=”wtz-responsive-hide-tablet”][/vc_column][/vc_row][vc_row el_class=”wtz_row_indent_top–responsive”][vc_column][vc_custom_heading text=”MANUFACTURING PROCESS” font_container=”tag:h2|text_align:left|color:%23007252″ use_theme_fonts=”yes” el_class=”wtz_title wtz_head”][/vc_column][/vc_row][vc_row el_class=”wtz-responsive-col-order”][vc_column width=”1/3″][vc_custom_heading text=”MILLING AND DRILLING” font_container=”tag:h3|font_size:20|text_align:left|color:%23006842″ use_theme_fonts=”yes” el_class=”wtz_title wtz_head”][vc_single_image image=”2454″ img_size=”full”][vc_column_text el_class=”wtz-content”]CNC machining up to a dimension of 2000 x 1600 x 1500 mm and max. 6 t gross weight[/vc_column_text][/vc_column][vc_column width=”1/3″][vc_custom_heading text=”CYCLE CONTROLLED TURNING” font_container=”tag:h3|font_size:20|text_align:left|color:%23006842″ use_theme_fonts=”yes” el_class=”wtz_title wtz_head”][vc_single_image image=”2455″ img_size=”full”][vc_column_text el_class=”wtz-content”]Machining up to a dimension of diameter 800 x 3000 mm[/vc_column_text][/vc_column][vc_column width=”1/3″][vc_custom_heading text=”CNC manufacturing” font_container=”tag:h3|font_size:20|text_align:left|color:%23006842″ use_theme_fonts=”yes” el_class=”wtz_title wtz_head”][vc_single_image image=”2456″ img_size=”full”][vc_column_text el_class=”wtz-content”]Drilling and milling up to a workpiece dimension of 800 x 360 mm.[/vc_column_text][/vc_column][/vc_row][vc_row el_class=”wtz-responsive-col-order”][vc_column width=”1/3″][vc_custom_heading text=”WELDING AND SOLDERING” font_container=”tag:h3|font_size:20|text_align:left|color:%23006842″ use_theme_fonts=”yes” el_class=”wtz_title wtz_head”][vc_single_image image=”2457″ img_size=”full”][vc_column_text el_class=”wtz-content”]Machining of structural steel, stainless steel and aluminum components using TIG, MAG and E welding methods.[/vc_column_text][/vc_column][vc_column width=”1/3″][vc_custom_heading text=”OTHER” font_container=”tag:h3|font_size:20|text_align:left|color:%23006842″ use_theme_fonts=”yes” el_class=”wtz_title wtz_head”][vc_single_image image=”2458″ img_size=”full”][vc_column_text el_class=”wtz-content”]External cylindrical grinding, surface grinding, sawing, assembly work[/vc_column_text][/vc_column][vc_column width=”1/3″][/vc_column][/vc_row][vc_row el_class=”wtz-mobile-hidden”][vc_column][vc_empty_space height=”70px” el_class=”wtz-responsive-hide-tablet”][/vc_column][/vc_row][vc_row css=”.vc_custom_1695710066900{background-color: #f1f1f1 !important;}”][vc_column][vc_custom_heading text=”INDUSTRY SOLUTIONS” font_container=”tag:h3|text_align:left|color:%23007252″ use_theme_fonts=”yes” el_class=”wtz-title-middle”][vc_tta_tabs active_section=”1″ el_class=”wtz-tabs wtz-image-tabs”][vc_tta_section title=”CONSTRUCTION PARTS” tab_id=”tab1f78c-63e3″][vc_row_inner][vc_column_inner width=”1/2″][vc_column_text el_class=”wtz-content”]

Engine components
Complex components
Pipelines
Engine cooling

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Welded assemblies
Exhaust pipe
Cooling water systems
Exhaust gas heat exchanger

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Conversion and adaptation of machinery and equipment
Housing
Tribometer
Individual production of engine components
Welded assemblies and piping

[/vc_column_text][/vc_column_inner][vc_column_inner width=”1/2″][vc_single_image image=”2175″ img_size=”large” alignment=”right” el_class=”wtz-image-tabs_img”][/vc_column_inner][/vc_row_inner][/vc_tta_section][vc_tta_section title=”TEST BENCH TECHNOLOGY” tab_id=”1585035225541-ea83e5a9-a6c2″][vc_row_inner][vc_column_inner width=”1/2″][vc_custom_heading text=”PASSENGER CAR/NFZ PALLET” font_container=”tag:h2|text_align:left|color:%23007252″ use_theme_fonts=”yes” el_class=”wtz_title wtz_head”][vc_column_text el_class=”wtz-content”]

the pallets consist of a base frame with rail system
the base frame is a welded construction consisting of two outer pillars running in the longitudinal direction, which are connected to each other by transverse joints
There are two T-slotted rails on each of the two outer pillars
Passenger car and commercial vehicle pallets only differ in terms of dimensions
Dimensions of the car pallet (length x width x height): 1200mm | 800mm | 250mm
Dimensions of the commercial vehicle pallet (length x width x height): 1200mm | 1500mm | 250mm

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Base frame consisting of two longitudinal connections and four cross connections
Two steel bridges on two removable heavy-duty axles, each with four wheels
Axles are fi xed via 12 bolts and can be dismantled
Rail system with two steel beams for fastening
Adjustable in both horizontal and vertical directions
Vertically adjustable : 135 mm
Mounting surface: 3300 mm x 1930 mm or 4285 mm x 1930 mm
Dimensions (length x width x height): 3300 – 4285 mm | 1930 mm | 348 – 478 mm

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